Why does my 2013 Ford F-150's fan make a loud noise and get stuck in 4WD mode?

Customer reported two main concerns: an unusually loud cooling fan noise and a sensation that the vehicle was stuck in 4WD mode with a possibly locked rear differential. During inspection, technicians identified a faulty 4WD switch as the root cause of the drive system issues. The repair included replacing the 4WD switch and performing a routine oil and filter service.
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When the owner of a 2013 Ford F-150 brought their truck in, they described a loud, whirring noise coming from under the hood—specifically near the cooling fan. However, by the time the vehicle arrived at our shop, the noise had stopped. This kind of intermittent symptom is typical of failing cooling system components like the fan clutch or electric fan motor, which may only malfunction under specific temperature or load conditions.

Although we couldn’t replicate the sound during our inspection, we performed a cooling system function test to ensure everything was operating correctly and safely. No fault codes or performance issues were found at the time, but we advised the customer to monitor for recurrence.

Why Did the 2013 Ford F-150 Feel Like It Was Stuck in 4WD?

The more urgent concern revealed during diagnostics was that the truck felt stuck in four-wheel drive, with the rear differential behaving as if it was locked. This affected drivability and raised concerns about potential damage to the drivetrain.

Upon further inspection, our technicians traced the issue to a faulty 4WD selector switch—the dashboard control that sends signals to the transfer case to engage or disengage four-wheel drive. When this switch malfunctions, it can cause the system to remain in 4WD even when it shouldn’t, or confuse the vehicle’s computer into thinking it still needs to engage all four wheels.

How We Diagnosed and Repaired the 4WD System

Our team followed a detailed diagnostic process to ensure accuracy:

  1. Tested 4WD switch for electrical continuity and proper function
  2. Inspected transfer case operation and verified shift motor function
  3. Checked wiring harnesses and connectors for corrosion or damage
  4. Scanned for diagnostic trouble codes related to drivetrain operation

Once we confirmed that the switch was sending incorrect signals, we replaced it with a new OEM unit. Post-repair testing showed full restoration of proper 4WD engagement and disengagement, and the truck’s handling immediately returned to normal.

Additional Services Performed

Along with the 4WD system repair, we performed several key maintenance services to keep this 2013 Ford F-150 running smoothly:

  • Full courtesy inspection of major mechanical systems
  • Oil and filter service using manufacturer-recommended fluids
  • Verification of cooling fan operation, to ensure it cycles correctly under load

These services help catch small issues before they become costly repairs—and improve long-term reliability.

Why Maintenance Matters for 4WD Ford Trucks

Modern 4WD systems, especially in trucks like the Ford F-150, rely on electronic controls and sensors. When a component like a selector switch starts to fail, it can confuse the drivetrain and lead to:

  • Increased wear on the transfer case or differential
  • Poor handling on pavement or dry roads
  • Lower fuel efficiency due to unneeded 4WD engagement
  • Stress on tires and axles, potentially leading to premature failure

That’s why routine maintenance and fast action on warning signs are essential for avoiding expensive repairs—and keeping your truck dependable when you need it most.

Related Questions

  • What causes a vehicle's cooling fan to become excessively loud?
  • Why does my 4WD system feel like it's stuck or locked?
  • How much does it cost to replace a faulty 4WD switch?
  • Can a stuck 4WD system damage my vehicle's drivetrain?